Tube bending machine

Re-Design of a bending roll machine (plate rolls) for mechanical, hydraulic, electrical and software requirements.

Pre-bending to the full rated capacity plate is accomplished with sufficient power in each side roll hydraulic cylinder.
Rolls are easily adjusted on either end with an unique electronic leveling system.
Spherical roller bearings increase drive’s efficiency by reducing friction.
Operator controls are located on moveable pendant or console for ease of use.
Variable speed differential achieved by the Independently Driven Top and Bottom Rolls, allowing them to seek their own speed when driving on the inner and outer radius.
Hydraulic cylinder actuates the automatic self-locking hinge.
Operator safety ensured by electrical disconnect with lock-out feature, e-stop button located on control, and a trip switch located along both sides of the machine.

Technical data:
Learn more in our detailled 

Project description (PDF)


Also visit the website of Bertsch, MegaFab Group, specialist for four roll, heavy-duty hydraulic bending rolls:

MegaFab Group


Running system

Running plate roll bending machine
Control cabinet
Power unit in the plate rolls
Rotation
Lower roller
Running plate rolls
Bended pipes
 
 
 

Testing the machine

Plate roll machine and control desk - re-designed by ATP Hydraulik
Plate roll machine in operation
Plate roll machine in operation
Welding the tubes after bending
Removing the bent tube

Control panel

at Fabtech 2016 in Las Vegas

Plate rolls machine an der Fabtech Las Vegas 2016
re-design of the software by ATP Hydraulik
Bending rolls machine at Fabtech Las Vegas 2016

Facts

Place:  Illinois USA
Date:  2016
Scope of delivery:

  • engineering and structural design of the complete machine
  • hydraulic system
  • electrical control system and software
  • tubing, hosing, cabling
  • engineering, manufacturing and in-house production of the hydraulic and electric assemblies
  • commissioning on site
###SOCIALSHARING###